FRP Modular Composite Bonded Sandwich Panels Kits
Product Description
Main Parameters
FRP Modular Composite Sandwich Panel Kits | |||
1. Instruction of the FRP Modular Composite Sandwich Panel Kits | |||
FRP Modular Composite Sandwich Panel Kits is produced with German Technology and Machines,it is the best ideal to build overland Expedition bodies. It allows for maximum diversity of cabin size choices and provides the option to adjust strength requirements through additional plys or wall thickness. The Finished box has superior insulating performance with an approximate thermal K-value of 0.29 w/㎡*k. Typical panels are a solid core 3-ply and all edges sealed by Solid FRP panel that is ultra-high strength, low weight, self-supporting. The plys are hydraulic Press Machine bonded with FRP rude material and Resin with no thermal conduction paths. This panels hold up to the mechanical stresses and dynamic forces, such as flexing, wind, & extreme hot or cold encountered in Overland Travel. 1: All Closed Modular Structure provides the best insulation of U value to less than 0.1. 2: Light in weight:40% lighter than metal. 3: Better insulation: K value of the box less than 0.29w/sqm*k. 4: High in strength : Tensile strength>180MPa Flexural strength>220MPa Barcol hardness 24.6MPa 5: Non-corrosion, non-pollution, anti-brine, acid and soda-resisting. 6: Floor and roof Max. bearing capacity up to 0.5 tons / m. 7: Modular Design Easy to assembly and repair at site. | |||
As this box is Original German Technology , with wet-in wet process made, all the surface FRP are made with the rude Fibre glass material with an chemical process, so all the panels is sealed wtih the FRP, and made the panel as an whole like a pie. so we called FRP-Pie Modular Panel. | |||
2. General Of the Modular FRP Modular Composite Sandwich Panel Kits | |||
Max. Length of the Panel Kits | 14750mm | ||
Max Wideth of the panel Kits | 3200mm | ||
Thickness of the Panel Kits | 60,80,82,105,mm120mm | ||
K Value of the FRP-Pie Truck Body | |||
Tensile strength | >180MPa | ||
Flexural strength | >220MPa | ||
Barcol hardness | 24.6MPa |
3. Super Structure
Self-supporting Panel, FRP Bone And Skin Structure without cross bars , inside and outside skin made of glassfibre reinforced polyester, reinforced with FRP Z-Straps as the bone, the Core of hard foam with best insulation properties, which are all sealed in the FRP Skin Covers and Vacummed. | |||
Without metal carrier elements = without direct heat conductivity Without Opening Edage (Panel insde Vacummed )= without heat conductivity | |||
PANEL TYPE | THICKNESS | Application | |
Standard Panel Kits | Length 0-14750mm Width 0-3200mm Thickness 27-135mm | 1. Insulated & refrigerated truck body side and roof wall. | |
2. RV and Expedition side and Roof Wall. | |||
3. Mobile Cold Room Side Walls | |||
Floor Panel Kits | Length 0-14750mm Width 0-3200mm Thickness 27-135mm | 1. Insulated & refrigerated truck body Floor. | |
2. RV and Expedition Floor Wall. | |||
3. Mobile Cold Room Floor Wall | |||
Super Strong Roof | Length 0-14750mm Width 0-3200mm Thickness 27-135mm | 1. Refrigerated Meat hanger truck body roof wall. | |
2. Mobile Meat hanger Cold Room roof wall | |||
Side Door / Windows Embedded Reinforcement | Length 0-3000mm Width 0-3200mm Thickness 27-135mm | 1. Insulated & refrigerated truck body side Door | |
2. RV and Expedition box Windows and Entry Doors | |||
3. Mobile Cold Room entry Door. |
4.Description of material
FRP-Modular composite sandwich kit elements are manufactured in accordance with the "wet-in wet" method , with integral polyester reinforcement, however without any metallic carrier elements whatsover , in a homogenous construction method. the foam core consists of polyurethane resp.prepolymer-foam with optimum insulating properties, the inner and outer skin of glassfibre reinforced polyester. The individual elements are hermetically sealed on all sides | |||
Core Thermal Polyrethane Foam All panels, Floor & Roof of the box will be insulated with POLYURETHANE foam (PUR/PIR) of density 40KG~45/M3, which can carry the Thermal Conductivity value 0.3kcal/M3. | |||
KOMMERLING Two component reaction adhesive | |||
Base | Polyurethane, 2-components, solvent-free | ||
Hardener Colour Consistency | Köracur TH 650 | ||
Beige | |||
Highly fluid, easily brushable | |||
Density | |||
Körapur 672 | 1.66 (resin) | ||
Köracur TH 650 | 1.23 (hardener) | ||
mixture | 1.41 | g/cm³ | DIN 53 479 |
Viscosity | |||
resin : hardener | 30 | ||
hardener | 200 | ||
mixture Mixing ratio | 8000 | MPa•s | Brookfield RVT |
resin : hardener | 05:01 | units by weight | |
resin : hardener | 3.7 : 1 | units by volume | |
Pot life | 60 | min | |
Hardness Shore D | 60 | DIN 53 505 | |
-20°C: ca. 24 | N/mm² | DIN 53 283 | |
+20°C: ca. 18,5 | N/mm² | ||
Shear strength | +80°C: ca. 5,2 | N/mm² | |
Tensile strength | 18 | N/mm² | DIN 53 404 |
Consumption | 250-300 | g/m² | depending on substrate |
German Origin PRessur Machine
Insulation PU Material
FRP Modular Composite Sandwich Panel Finished Box
Driver Side Elevation
Front Side Elevation
Rear Side Elevation
Entry Door Side Elecation
5. The main characters
Advantages | |||
1) Light in weight:40% lighter than metal. 2) Better insulation: K value less than 0.3w/sqm*k. 3) High in strength and long life: 5 times longer than metal. 4) Non-corrosion, non-pollution, anti-brine, acid and soda-resisting. 5) Floor Can meet forklift’s operation, Ceiling can let the Meat hooks fix without special enforcement, bearing capacity up to 2 tons / m. 6) Easy to assembly and repair at site. | |||
Fault: | |||
1) The FRP chemical with Glues cannot guaranty the Smoothness of the Skin, so it need paint after assembled. 2) More FRP Chemical Harden inside as Bone of the panel, so it is 10% Heavier than the Composite Sandwich Panels 3) Too Strong, Long life than the Chassis, you may Change the Chassis during its life. |
6. Box Installation Process
Requirements for installation: Crane or alternative lifting equipment Standard assembly tools, i.e. pneumatic screwdriver, wrenches, etc. FRP-Pie Panel KIT: Prepare the Floor Panels Mount the Walls from front , side, roof to the floors and Clamp with C-Clamps Mout the Portal and Clamp the Assembly box with C-Clamp, Wait a Setting Time of 8 Hours . Paint the setted box with the color you like Mount the box to the Chassis Prepared . Install the required options like Proficles and lights Finishin |
1. Floor-Front Wall
2. Side Walls adhesive
3. Roof Adhesive
4. Amount to Truck
Brief Instruction
GET.6EXP.
LIGHT AND STRONGER MODULAR BOX
BY TRAILERBULL
GET.6EXP can translates these criteria into 3 Expedition box models geared to these different requirements thanks to our durable GRP Sandwich panel composite technology offers top performing strength.
TRAILERBULL With different wall panels (FRP-Pie Modular Panel, FRP-Plast Sandwich Panel) to meet all the popular chassis and requirements in the world and already have proven themselves on the actual journeys of many satisfied customers.