Fast Assembly Refrigerated and Freezing Sandwich composite panel kits and box with GRP Profiles,Insulated Truckbody
Product Parameters
Fast Assembly Refrigerated and Freezing Sandwich composite panel kits and box with GRP Profiles
Refrigerated truck, sometimes we call it reefer truck box body. Sometimes we call it freezer truck box body. Sometimes chiller truck box body. Sometimes cold room truck box body. All in all, We calls it refrigerated truck.Reefer truck box body is a kind of box which can load the cargoes which need to keep cold and fresh. Such as icecream, chill chicken, chill fish, freezer meat, sometimes vegetables and so on.
Our refrigerated truck box body is the Sandwich structure. External FRP material+PU core+Internal FRP. Normally, the thickness of FRP is 2mm. It also can be customized. As the PU core, normally, the density is more than 40kg/m. And the thickness is changeable by customers’ request and designing request.
The parts of FRP reefer truck box body is adopted the highest configuration. They are 304 stainless steel parts for door lock and door frame. Aluminum profile for connecting all the panels. The importing rubbers make the door be sealing. So the whole reefer truck box body is all-closed without any gap.
Fast Assembly Refrigerated and Freezing Sandwich composite panel kits and box with GRP Profiles | ||
Designed Special FRP/GRP Profile for easy assembling and good outside views, we choose the German GRP Lamilux with Poren PU core insualtion material to make the best quality sandwich panels and box for Advantage Country. | ||
Composite Truck body type | FRP with PU Composite sandwich panel for Refrigerated Truck body | |
Outside Dimension | L ≤16,000 mm, W&H≤ 2,600 mm | |
Panel Structure | FRP+PU+FRP | |
Unit Panel Density (kgs/㎡) | 9.14 | |
K Value: W/〔㎡•K) | 0.027 | |
Front /Side /Rear Panel Thickness (mm) | 84.5/84.5/84.5 | |
Roof / Floor Panel Thickness (mm) | 105/105 | |
Rear Door | Double-Wing Open Door + Stainless Steel Door Frame | |
Sub-frame | Painted Z -Steel | |
Box Structure | Panels assembled with Fiberglass profile and fiberglass corner | |
Lights & Switch | LED; Water-proof; 12V/24V Convertible | |
Drain Pipe | 2 sets | |
Options | Doors | 3-wings Open Rear Door |
Side Doors | ||
Tail Lift System | ||
Profiles | 1. Checked Aluminum Floor Cover | |
2. Small M Channle | ||
3. T Changels | ||
4. Internial Side Kick Plate-Aluminum | ||
5. PVC Air Curtain System | ||
6. Cargo Fix System | ||
Refrigeration System | Engie-drive type Refrigerator | |
Disel Power Type Refrigerator | ||
Trailer Type Refrigerator | ||
Brand: Thermoking,Carrier,King Brand | ||
NON-FERRO PLAST kit is an insulation and freezing box set with high consisting prefabricated elements made from high-quality Fiber Glass materials, with high-strength fiber glass Profile for fast and simple installation. Non-Ferro can let the body get a good insulation function and light dead weight, we also Using an adhesive joining process to employ this material to construct boxes with completely vapour diffusion-tight surfaces to get better insulation and balance temperature inside. | ||
It is suitable for all vehicle brands and models. Advantages: 1. Quick installation with Special Designed Fiber Glass Profile 2. Fast order processing (standard solutions can be delivered at short notice) 3. No-Metal to keep good insulation function and light for more capacity. 4. Completely vapour diffusion-tight surfaces to get better insulation and balance temperature inside. | ||
NON-FERROPLAST BOX is a pre-installed trailer box body which can be mounted directly onto the chassis of the vehicle using its lower fixed frame. It is important that all specifications and guidelines from the chassis manufacturer be observed during assembly. | ||
Requirements for installation: Crane or alternative lifting equipment Standard assembly tools, i.e. pneumatic screwdriver, wrenches, etc. FERROPLAST KIT: Prepare the chassis Mount the partial frame and the floor plate on the chassis Mount the side, front and rear walls and the roof Install the required options Finishing FERROPLAST BOX: Prepare the chassis Mount the BOX together with subframes on the chassis Install the required options Finishing |
Main Character
Instruction of NON-FERRO PLAST KIT and Box
NON-FERRO PLAST kit is an insulation and freezing box set with high consisting prefabricated elements made from high-quality Fiber Glass materials, with high-strength fiber glass Profile for fast and simple installation. Non-Ferro can let the body get a good insulation function and light dead weight, we also Using an adhesive joining process to employ this material to construct boxes with completely vapour diffusion-tight surfaces to get better insulation and balance temperature inside.
It is suitable for all vehicle brands and models.
Advantages:
1. Quick installation with Special Designed Fiber Glass Profile
2. Rapid order processing (standard solutions can be delivered at short notice)
3. No-Metal to keep good insulation function and light for more capacity.
4. Completely vapour diffusion-tight surfaces to get better insulation and balance temperature inside.
NON-FERROPLAST BOX is a pre-installed trailer box body which can be mounted directly onto the chassis of the vehicle using its lower fixed frame.
It is important that all specifications and guidelines from the chassis manufacturer be observed during assembly.
Requirements for installation:
Crane or alternative lifting equipment
Standard assembly tools, i.e. pneumatic screwdriver, wrenches, etc.
FERROPLAST KIT:
Prepare the chassis
Mount the partial frame and the floor plate on the chassis
Mount the side, front and rear walls and the roof
Install the required options
Finishing
FERROPLAST BOX:
Prepare the chassis
Mount the BOX together with subframes on the chassis
Install the required options
Finishing
TECHNOLOGY
Insulation Material | All panels, Floor & Roof of the box will be insulated with POLYURETHANE foam (PU) of density 45KG/M3, which can carry the Thermal Conductivity value 0.3kcal/M3. THE gas leakage rate OF THE BODY INSULATION IS LESS THAN 0.3W/㎡*k | |||
Fiber GLASS Material | Model Values | LAMILUX High Impact | LAMILUX Woven Fabric Gelcoat | LAMILUX High Gloss 4000 |
Thickness | 1.4 mm | 2.0 mm | 1.7mm | |
Weight | 2250 g/㎡ | 2650 g/m2 | 2340 g/㎡ | |
Glass content | 48-52 % | 27-29 % | 20-24% | |
Flexural strength | 305 N/m㎡ | 170N/mm | 100 N/m㎡ | |
Flexural e-modulus | 8550 N/m㎡ | 11700 N/mm2 | 4000N/m㎡ | |
Tensile strength | 240 N/m㎡ | 80 N/mm | 55 N/m㎡ | |
Tensile e-modulus | 14700 N/m㎡ | 8100 /mm2 | 6000 N/m㎡ | |
Impact strength | 82 KJ/㎡ | |||
Glue | Körapur 140 For Box Assemble | Körapur 672 +Köracur TH 650 for Panel Layer Composite | ||
Density | 1.2 g/cm³ | Density | ||
Viscosity | Paste, spreadable, non-sag properties | - Körapur 672 | 1.66 (resin) | |
Time for skin formation | 45 min | - Köracur TH 650 | 1.23 (hardener) | |
Curing | 3 mm (on the first day) | - mixture | 1.41 g/cm³ | |
Change in volume | 7% | Viscosity | ||
Hardness Shore A | 55 | - resin | 30 | |
Elongation at tear | 400% | - hardener | 200 | |
Tensile strength | 4 N/mm² | - mixture | 8000 MPa•s | |
Shear strength | 3 N/mm² (at a layer thickness of 2 mm) | Mixing ratio | ||
Tear propagation strength | 7 N/mm | - resin : hardener | 5 : 1 units by weight | |
- resin : hardener | 3.7 : 1 units by volume | |||
Pot life | 60 min | |||
Hardness Shore D | 60 | |||
-20°C: ca. 24 N/mm² | ||||
+20°C: ca. 18,5 N/mm² | ||||
Shear strength | +80°C: ca. 5,2 N/mm² | |||
Tensile strength | 18 N/mm² | |||
Consumption | 250-300 g/m² | |||
Sanwich Panel : NON-FERRO PLAST Struture , without any Metal . | Floor Panel Construre | a.Top Fiber Glass Layer : 1.5mm Firber Glass Panel of LAMULUX High Impact Type from Germany. | ||
b.A full Layer of Plywood 12mm thickness | ||||
c.Polyurethane insulation of overall thickness 85.5mm. density 45kg/m3 | ||||
d.A full Layer of Plywood 4mm thickness | ||||
e.Bottom Layer: 2mm Fiber Glass Panel Of LAMULUX HG 400 Type from Germany. | ||||
f.Enforcement of built in Square GRP Tube cross members (85.5*60*2.5mm) to keep the transverse force condition of the panel. | ||||
options: aluminum checked plate ,aluminum channels as repuired. | ||||
Side and Front Panel Construre | a.Outside Fiber Glass Layer : 2mm Firber Glass Panel of LAMULUX HG 400 Type from Germany. | |||
b.Polyurethane insulation of overall thickness 80mm. density 45kg/m3 | ||||
c.Inner Fiber Glass Layer: 1.5mm Fiber Glass Panel Of LAMULUX IMPACT Type from Germany. | ||||
Roof Panel Construre | a.Outside Fiber Glass Layer : 2mm Firber Glass Panel of LAMULUX Woven Fabric Gelcoat from Germany. | |||
b.Polyurethane insulation of overall thickness 80mm. density 45kg/m3 | ||||
c.Inner Fiber Glass Layer: 1.5mm Fiber Glass Panel Of LAMULUX IMPACT Type from Germany. | ||||
Fiber Glass Profile | We have the Special Designed Fiber Glass profile for Kits's assembly,which is much stronger and Healther than the Aluminum. | |||
External ANGLE | Extruded angle 140 x 140 x 2mm,Made of Fiber Glass To protect the corner and the side of the box. | |||
External wrapping Edge | Made of Fiber Glass to assembly the Kits to Box and protect the side edge of the Box. | |||
Rear Door | Door Open Type | 2 wing rear doors with GRP outer and inner skin, full open . Options: 3 wings rear doors, Tail Lift at the rear. | ||
Door HardWare | The accessories fitted with the door is made of stainless steel. 2 nos. container type locks plus door retainers. | |||
Door Seal | All edges of the door fitted with double Aluminum Profiles & EPDM rubber Gasket . Sealing against rain & dust | |||
Door Holder & Stoppers | 2 Sets of stainless steel door retainers fitted strongly on built in plates inside the panels. 2nos. of rubber made stoppers. | |||
Door Handle | 20cm long 14cm dia. Stainless steel pipe to be mounted to the left door to hold the person get into the box | |||
Lights | Internal : | Internal light LED type 24V-8W, 2 no’s moisture resistant. Fixed in the roof. | ||
External : | 2+2 no’s light, at front and rear at top,front is white, rear is red. | |||
Front Panel Reinforcement For Refrigerator Assemble | Plywood Plate(Refrigerator |